FeDDI – Iron/Rust Digital Detection Imaging

Corrosion on steel pipelines and tanks can leadto destructive leaks that can cost millions to fixand cause irreversible environmental damage.As a result, industries spend billions each year
to slow down the natural process of corrosion.The National Association of CorrosionEngineers (NACE) indicates that small amountsof water, air, and polar compounds are someof the biggest threats to petroleum pipelinecorrosion. As such, NACE carefully monitorslevels of corrosion by testing the interior ofpipes for these substances.The NACE system of testing is dependentupon a manual rating process in which theoperator must quantify small percentages ofcorrosion by visually inspecting a test specimenthat has been bathed in a mixture of testfuel and distilled water. This method is highlysusceptible to operator error. In addition, dueto differences in visual acuity, results arenot repeatable.

FeDDI, from Ayalytical (USA), was designedto solve the difficulty rating of NACE TM0172and D665 specimens accurately. It uses usesa four-step automated vision algorithm andclassification process to eliminate user biasand provide repeatable results. After scanninga specimens entire surface area, corrosioncoverage is quantified. FeDDI provides ancomplete automated method, which replacesthe inherently difficult visual quantificationreferenced in NACE TM0172 and ASTM D665.

Methods:
NACE, TM-01-72, ISO, 7120, IP, 135, ASTM, D665, D7548, JIS, K2510

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The National Association of Corrosion Engineers (NACE) requires companies to carefully monitor the levels of corrosion by regularly testing the interior of pipes and tanks used in the oil and gas industry. The Iron/Rust Digital Detection Imaging (FeDDI) is here to simplify the laborious process of quantifying the level of corrosion when testing manually. With the FeDDI rust analyzer, you save time, money and resources with our automated method replacing the inherently difficult visual quantification referenced in NACE testing methods TM0172 and ASTM D665. After scanning a specimens entire surface area, corrosion coverage is quantified digitally. It uses our patented four-step automated VISION Algorithm and classification process to eliminate user bias and provide repeatable results. Rust corrosion results you can trust.

Features

features_removes touch bias-cuddiFeDDI improves results over current test sample handling and errors,• Enables Single-Hand Loading via Two Part Holder and Clip. Our FeDDI eliminates Fingerprints and Unwanted Markings on Strips.
features_360 viewOur automated FeDDI provides auto recognition of Sides A & B.Our auto Rotation of Strip for full 360 Recording that avaliable to be downloaded.
features_USB_outletAll VISAYA analyzers are equipped with 3+ outlets for direct LIMS Connectivity, USB, Ethernet and HDMI Outputs
features_fully auto touchA high resolution camera with sophisticated optics provides higher precision machining and motors for the rotation and analysis of the copper strips. Copper digital detection imaging is a simplified process requiring minimal steps that effect maximum efficiency allowing you to leave unattended.
features_full automationOur FeDDI dentifies exact levels of corrosiveness present in petroleum products through a 4-step automated vision algorithm and classification process, eliminating operator bias. Results are digitally recorded and are seamlessly integrated with LIMS software.
features__astm compliantFeDDI is fully compliant with ASTM D665, D7548, providing both standard method and refined methodology.
features__touch screenFeDDi’s easy-to-use touch screen driven software provides simplified operation and results access for end users at all levels.
features__simple operatonFeDDi’s 1-2-3 button operation is paired with digital outcome and image logging for an easy interface.
A small footprint of 400x350x530mm at 15 Kg. (15x14x21)
features__multi languageFeFeDDi has multilingual capabilities for display and print-out formats in the following languages: English, Spanish,
Portuguese, Russian, Chinese (coming soon), French (coming soon)

Accessories

The following accessories are recommended for purchase in sequential order (see eStore):

1st Year: Polishing device with chuck (specify voltage)
Steel test specimen for D665, NACE, each
400 mL beaker for D665, D3603, D5534, each (no baffle)
400 mL beaker for NACE test, each (with baffle)
2 Part PTFE holder for use with NFX Handle.
150 grit silicon carbide paper, 50 sheets
240 grit silicon carbide paper, 50 sheets
FeDDI calibration standard. Made out of SS and two zones for high and low
level corrosion verification. Can be used as a daily QC/Validation or for
calibration of camera, size detection and motor position. Supplied in storage
case with certificate valid for one year.
2nd Year: Beaker cover (PMMA) for D665, NACE, each
Replacement NFX Handle (Integrated Motor)
Replacement Glass Overlay – VISAYA
Replacement Power Board – Universal Input
Replacement Z-Drive – Supplied with Camera Mount
Remaining Parts:

Specs

Available Test Methods ASTM D665, ASTM D7548, IP 135, ISO 7120, JIS K2510, NACE TM-01-72,
Corrosion Detection Range Corrosion Coverage 0.01mm to 100%
Display Units Corrosion %, Specimen Size & Rating
Detection Method Patent Pending CMOS Digital Detection
Precision +/- 0.01% of Raw Reading
Dimension +/- 0.085mm of Height & Width
Pixel Size 0.035mm per Pixel
Optical Design Patent Pending Optical Arrangement
Light Source LED, 7,000K
Measuring Time 2.5 minutes
Calibration Vision Calibration with Standard
Display 10.1” Projective Capacitance Touch (Multi Touch)
Interfaces Ethernet x2, USB 3.0 x1, USB 2.0 x4, HDMI, VGA, USB Printer, USB Mouse and Keyboard
Memory / Storage 64 GB SSD Storage
Temperature Range 10° to 35° C
Humidity Up to 85% Non Condensing
Power Auto-switching 90 ~ 264VAC, 47 ~ 63Hz, 280 Watt Power Supply
Space Requirements 80 mm (3”) on Sides and Back
Dimension 350x300x270mm (14x12x11”)
Gross Dimensions & Weight Weight 10 Kg. (22 lbs.)
400x350x530mm, 15 Kg. (15x14x21” 33lbs.)

Videos

Downloads

Download our brochure for more details

Configuration

ASTM D665

AYA-10-88615 Polishing device with chuck
AYA-52-50427 Steel test specimen for D665, NACE
AYA-10-88611 ANA – Automated Single Position D665/NACE Bath with Top Mount Mixer
AYA-13-88910 Beaker Cover / Puck for 665 Test, Black
AYA-13-88613 Top Mout Mixer Stirrer / Material SS 304
AYA-51-50423 400 mL beaker for D665, D3603, D5534, each
AYA-51-50424 400 mL beaker for NACE test
AYA-52-50428 Teflon holder (PTFE) for D665/NACE specimen
AYA-52-05798 Silicon Carbide Sheets, 150-Grit
AYA-52-05797 Silicon Carbide Sheets, 240-Grit
AYA-15-00025 FeDDI calibration standard
AYALYTICAL EXCLUSIVE SERVICES

ISO OEM 17025 Certified

ISO 17025

Our Service Center has been ISO Accredited for Competence of Calibration.

AYALYTICAL EXCLUSIVE SERVICES  

1-3 Days Service Turn Around

 

We are please to offer our 1-3-day service turn around from our Ayalytical Service department.

AYALYTICAL EXCLUSIVE SERVICES

Application Support

 

We are pleased to offer our expertise in various disciplines including Physical Properties, Elemental and Compositional.

AYALYTICAL EXCLUSIVE SERVICES

Dedicated Support Lines

 

We are pleased to offer our On-Site trainings and service calls for our Ayalytical partners.