FoamDDI – Foam Digital Detection Imaging

Made to Determine the Foaming Characteristics of your Lubricant Oils with a Unique Vision Programing.

Methods:
BS 2000, Part 156, FTM, 791-3211, ISO, 6247, IP, 146, ASTM, D892, D6082

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The ultramodern Foam Digital Detection Imaging device (FoamDDI) accurately controls airflow, temperature, and sequencing when testing foam tendencies in oils and lubricants. The fully automatic FoamDDI augments these measurements using our unique VISION Algorithm to accurately determine both the station and dynamic foam heights with precision and accuracy. Relying on the human eye to measure foam heights is unreliable, time consuming and can be costly due to user bias. The FoamDDI imaging device eliminates these issues and the need for sample manipulation and critical timing involved with other foam detector methods. Using a patented heating and cooling system the FoamDDI records, calculates, and displays accurate results with little to no operation bias. Determinations come from this foam detector in minutes!See also our StoneDDI device.

How it works:

  • Using a high-resolution camera with state-of-the-art optics for lubrication testing, FoamDDI quickly brings a sample in the inserted cylinder to test temperature.
  • After a soaking time, the foam detector and analyzer insert air for foam production.
  • Air Flow is controlled using Mass Air Flow Controllers (MFC)
  • At the 5-minute mark, an LED light source is activated.
  • VISION Algorithm is activated and begins analysis.
  • The complete sequence is recorded and analyzed.
  • Test is completed or the next sequence can automatically be continued if desired.

Features

features__astm compliantFOAM-DDI fully compliant with ASTM D892, providing both standard method and refined methodology.
features__touch screenFOAM-DDI’s easy-to-use touch screen driven software provides simplified operation and results access for end users at all levels.
features__simple operatonFOAM-DDI’s 1-2-3 button operation is paired with digital outcome and image logging for an easy interface.
features__multi languageFOAM-DDI has multilingual capabilities for display and print-out formats in the following languages: English, Spanish,Portuguese, Russian, Chinese (coming soon), French (coming soon)
features_USB_outletAutomated Start touch is built in so you can set all your tests and walk away from your unit. Simply coming back to your results on your screen.
features_fully auto touch3 ports for Integrated Industrial Computer for Easy Interface with Network, Direct LIMS Connectivity, USB, Ethernet and HDMI Outputs, and Stores Results for Transfer to PDF reports & Email.
features_full automationThe Tendency to foam and the Stability of it. FoamDDI accurately controls the air flow, temperature and sequence, which is then augmented using a unique VISION algorithm to accurately determine the height of static and dynamic foam, while greatly improving the precision and accuracy after pushing run.
The totalizer measures the total volume of air leaving the foam test.
Our high revolutionary camera is matched with a revolutionary glass air chamber designed to maintain a 180 degree view of the sample from the front side of the FoamDDI.

Accessories

The following accessories are recommended for purchase in sequential order (see eStore):

1st Year: VISAYA FOAM-DDI 1000 mL Test Cylinder
Cylindrical Gas Diffuser With Certified
Spherical Gas Diffuser With Certified
PTFE Stopper Complete With Compression Fittings
SS Air Tube (exit air) – D892
4 Position Test Cylinder Rack
PTFE Sealing Washer – D892
Replacement Air Inlet Tube with Integrated Temperature Sensor – Calibrated
2nd Year: FOAM-DDI D892 Test Assembly
Filter, Regulator and Dryer System for FOAM-DDI
Air Supply Pump for FOAM-DDI
Remaining Parts:

Specs

Applicable Test Methods ASTM D892, D6082, D1881, IP 146, BS 2000 Part 156, FTM 791 3211, ISO 6247
Sequence 1, 2, 3 & 4
Display Units mL of FOAM, Video, and Time
Detection Method Digital Video Detection
Precision +/- 0.25% of Raw Reading
Detection Method Patent Pending Digital Detection
Measuring Time Method and Sequence Dependent (Typically <1 hr.)
Calibration Vision Calibration with Standard
Display 10.1” Projective Capacitance Touch
Interfaces Ethernet x2, USB 3.0 x1, USB 2.0 x4, HDMI, VGA, USB Print-
er, USB Mouse, Keyboard
Memory / Storage 64 GB SSD Storage
Humidity Up to 75% Non Condensing
Temperature Range 20° to 100° C
Power Auto-switching 90 ~ 264VAC, 47 ~ 63Hz, 280 Watt Power Supply
Space Requirements 80 mm (3”) on Sides and Back
Weight 10 Kg. (22 lbs.)
Dimension 350x300x270mm (14x12x11”)
Gross Dimensions & Weight 400x350x530mm, 15Kg. (15x14x21” 24lbs)

Video

Downloads

Download our brochure for more details

Configuration

ASTM D892

AYA-10-88605 IPC Logix Box – Controller with Software for FoamDDI. Support for upto 4 FoamDDI Analyzers, 110/240
AYA-15-00050 Air Supply Pump for FoamDDI, 110VAC, 60Hz.
AYA-52-50230 Cylindrical Gas Diffuser. Certified Mott metal cylindrical gas diffuser for use with manual systems and VISAYA FoamDDI
AYA-13-89000 FoamDDI – Air Line Connection Kit. FoamDDI Connection Kit. Consisting of Wye Adapter, 6 feet of tubing, (2) 1/4″ to 1/4″ OD Adapter, tee adapter, 4 position manifold and (2) plugs for unused ports.
AYALYTICAL EXCLUSIVE SERVICES

ISO OEM 17025 Certified

ISO 17025

Our Service Center has been ISO Accredited for Competence of Calibration.

AYALYTICAL EXCLUSIVE SERVICES  

1-3 Days Service Turn Around

 

We are please to offer our 1-3-day service turn around from our Ayalytical Service department.

AYALYTICAL EXCLUSIVE SERVICES

Application Support

 

We are pleased to offer our expertise in various disciplines including Physical Properties, Elemental and Compositional.

AYALYTICAL EXCLUSIVE SERVICES

Dedicated Support Lines

 

We are pleased to offer our On-Site trainings and service calls for our Ayalytical partners.