Elemental Analysis Delineations

Categories of Elements:

     Wear Metal: Metal elements originating from expected wear and tear of the system.

     Contaminant: Exogenous elements introduced into the formulation from external sources.

     Additive: Intentional elements added to formulations for protective or performance-enhancing properties.

Note: The categorical delineation of elements is relative to the specific formulation and application. Elements commonly belong to one category but may fall into another under certain conditions.

LUBRICANT

 

13

Al

Aluminum

Aluminum – Wear Metal
Primarily sourced from pistons, but also from thrust washers, bearings, or pump housings. Can act as a contaminant from grease containing aluminum additives or from dirt, where aluminum constitutes 15-30% of its composition alongside silicon.

51

Sb

Antimony

Antimony – Additive
Functions as an extreme pressure (EP) additive for wear resistance and friction reduction, often added as antimony trisulfide. Grease frequently uses antimony as an EP additive, and it may appear as a contaminant from grease. Rarely, it originates from exotic bearings as a wear metal alloyed with lead and tin

33

As

Arsenic

Arsenic – Contaminant
A toxic heavy metal typically introduced as a contaminant from natural sources such as soil or, occasionally, from processes like precious metal smelting or coal combustion.

56

Ba

Barium

Barium – Additive
A rare additive found in older lubricant formulations, where it serves as a replacement for magnesium and calcium as detergents and corrosion inhibitors.

83

Bi

Bismuth

Bismuth – Additive
Added as an EP additive or encountered as a contaminant from processes involving lead, copper, and tin production.

5

B

Boron

Boron – Additive
Commonly used as an EP and dispersant additive. It may also originate as a contaminant from coolant leaks where boron is included as an additive.

48

Cd

Cadmium

Cadmium – Contaminant
Uncommon but may stem from plain bearings or certain coatings. It can also be a byproduct of zinc processing.

20

Ca

Calcium

Calcium – Additive
Commonly used to improve combustion efficiency and reduce emissions. Can also appear as a contaminant from evaporated water or coolant.

58

Ce

Cerium

Cerium – Additive
Occasionally used to enhance anti-wear and friction properties. Rarely appears as a contaminant from ceramic components.

24

Cr

Chromium

Chromium – Wear Metal
Derived from piston rings, cylinder liners, and bearings with chromium alloys that wear into the fuel system. Contaminants may also result from coolant leaks containing chromate additives or from environmental chromium dust. Occasionally added to mitigate hot corrosion in heavy-duty systems.

27

Co

Cobalt

Cobalt – Contaminant/Wear Metal
Rarely found as a wear metal from turbines or bearings. More commonly, it is introduced as a contaminant in mining areas.

29

Cu

Copper

Copper – Wear Metal
Sourced from wear in brass or bronze bearings, oil cooler cores, thrust washers, worm gears, clutch packs, brakes, or other yellow metal components. External contamination sources include dust, paint, anti-seize compounds, and welding debris. Rarely used as an additive but can sometimes enhance combustion.

49

In

Indium

Indium – Contaminant
Typically found in areas associated with zinc ores as a byproduct of refining. Occasionally used as a solid lubricant in niche applications.

26

Fe

Iron

Iron – Wear Metal
A common wear metal originating from steel components like cylinder liners, crankshafts, timing gears, shafts, and valves. It can also enter as rust contamination. Occasionally found as part of additives like ferrocene, which reduces soot emissions.

82

Pb

Lead

Lead – Wear Metal
Often results from bearing wear, especially in older engines. Tin-lead alloys in machine components or solder in cooling systems may contribute. Historical use in fuels, greases, and gear oils, though phased out, may persist in older systems.

3

Li

Lithium

Lithium – Contaminant
Found exclusively as a contaminant from lithium soap, a thickening agent in greases.

12

Mg

Magnesium

Magnesium – Additive
Used as a detergent or corrosion inhibitor. Also a wear element from engine blocks, housings, and casings or as a contaminant from seawater.

25

Mn

Manganese

Manganese – Contaminant
Commonly originates as a dirt contaminant or as a combustion byproduct from lead replacement fuels where manganese is used as an antiknock agent. Rarely used as an additive.

42

Mo

Molybdenum

Molybdenum – Additive/Wear Metal
Found as an EP solid additive or antioxidant. Wear metal sources include synchro rings and compression rings. Also found as a contaminant from greases and coolants containing molybdenum.

28

Ni

Nickel

Nickel – Wear Metal
Sourced from bearings, valves, turbine components, and gears. May be introduced through anti-seize compounds or as a combustion byproduct.

15

P

Phosphorus

Phosphorus – Additive
Widely used in anti-wear, antioxidant, corrosion inhibitor, and EP additives. Can also appear as a wear element when alloyed with tin and copper in worm gears.

19

K

Potassium

Potassium – Contaminant
A primary indicator of coolant leaks, often unique to glycol contamination. May also be introduced through dust or ash.

14

Si

Silicon

Silicon – Contaminant
Originates from dirt, sand, and coolant leaks. Can also act as an anti-foam additive or as a wear element from silicon-containing pistons.

47

Ag

Silver

Silver – Wear Metal
Found in plain bearings or from silver-based solder in cooling systems. Requires zinc-free oil to avoid degradation.

11

Na

Sodium

Sodium – Contaminant
Often results from coolant leaks, seawater exposure, or greases. Rarely used as an additive in modern formulations.

38

Sr

Strontium

Strontium – Contaminant
Sourced from rocks, soil, and coal or from biodiesel production processes where strontium is used as a catalyst.

50

Sn

Tin

Tin – Wear Metal
Found in bearings made of Babbit metal (lead-tin alloy) or in pistons. Contamination sources include tin solder from coolant leaks.

22

Ti

Titanium

Titanium – Contaminant/Wear Metal
Appears as a wear element from turbine components, springs, and valves or as a contaminant from sand and ceramic components.

74

W

Tungsten

Tungsten – Additive/Contaminant
A modern additive for friction reduction and wear resistance. Common contaminant in mining environments.

23

V

Vanadium

Vanadium – Contaminant/Wear Metal
Rarely seen, but may come from turbine blades, valves, or heavy fuel combustion.

30

Zn

Zinc

Zinc – Additive
A common additive in anti-wear, antioxidant, detergent, and corrosion inhibitor formulations. Also found as a wear metal from brass components.

40

Zr

Zirconium

Zirconium – Contaminant
Appears as a contaminant in mineral sands and dirt, similar to titanium.

FUEL

 

13

Al

Aluminum

Aluminum – Contaminant
Typically introduced during the extraction process. Occasionally added to biofuels to enhance fuel quality.

20

Ca

Calcium

Calcium – Additive
Commonly used to improve combustion efficiency and reduce emissions. Can also appear as a contaminant from evaporated water or coolant.

24

Cr

Chromium

Chromium – Wear Metal
Derived from piston rings, cylinder liners, and bearings with chromium alloys that wear into the fuel system. Contaminants may also result from coolant leaks containing chromate additives or from environmental chromium dust. Occasionally added to mitigate hot corrosion in heavy-duty systems.

29

Cu

Copper

Copper – Wear Metal
Sourced from wear in brass or bronze bearings, oil cooler cores, thrust washers, worm gears, clutch packs, brakes, or other yellow metal components. External contamination sources include dust, paint, anti-seize compounds, and welding debris. Rarely used as an additive but can sometimes enhance combustion.

26

Fe

Iron

Iron – Wear Metal
A common wear metal originating from steel components like cylinder liners, crankshafts, timing gears, shafts, and valves. It can also enter as rust contamination. Occasionally found as part of additives like ferrocene, which reduces soot emissions.

82

Pb

Lead

Lead – Contaminant/[Additive]
Historically used in leaded gasoline to improve octane ratings, though now largely phased out due to environmental concerns. Contaminants may result from bearing wear, solder in cooling systems, or residues from older formulations. Rarely appears as an additive in modern systems.

3

Li

Lithium

Lithium – Contaminant
Typically introduced from grease contaminants. Lithium is used as a thickening agent in greases, known as lithium soap.

12

Mg

Magnesium

Magnesium – Additive
Used to counteract corrosion caused by impurities such as sulfur, vanadium, and sodium. Can also appear as a contaminant from seawater.

25

Mn

Manganese

Manganese – Additive
Formerly used as an octane booster or antiknock agent, though phased out due to health concerns. Also found as a wear metal from steel alloys used in shafts, valves, gears, and bearings, or as a contaminant from dirt.

28

Ni

Nickel

Nickel – Wear Metal
Sourced from bearings, valves, turbine components, and gears. May also result from anti-seize compounds used during assembly or as a combustion byproduct from heavy furnace oils. Rarely employed as a surfactant additive in gasoline.

19

K

Potassium

Potassium – Contaminant
Sometimes used as an anticorrosion, anti-wear additive, or emulsifier. Commonly introduced as a contaminant from coolant leaks.

14

Si

Silicon

Silicon – Contaminant
Originates from dirt, dust, or antifoam agents. In diesel fuel, it may be added as an antifoam additive.

11

Na

Sodium

Sodium – Contaminant
Functions as an additive to reduce valve seat recession and enhance combustion. Frequently enters as a contaminant from biodiesel catalysts, drying agents, corrosion inhibitors, coolant leaks, or seawater.

23

V

Vanadium

Vanadium – Wear Metal/Contaminant
Often present as a contaminant in crude oil, where vanadium oxides cause significant corrosion and deposition issues.

30

Zn

Zinc

Zinc – Contaminant
Commonly introduced from lubricant oil contamination or wear metals from brass components.

COOLANT

 

5

B

Born

Aluminum – Wear Metal
Commonly originates from worn coolant elbows, piping, thermostats, or spacer plates. It can also be introduced as a contaminant from lubricant systems, grease containing aluminum additives, or dirt, where aluminum constitutes 15-30% of the material along with silicon.

13

Al

Aluminum

Boron – Additive
Functions as an anti-corrosion additive and pH buffer, providing rust protection.

20

Ca

Calcium

Calcium – Contaminant
Typically introduced through hard water scaling contamination.

29

Cu

Copper

Copper – Wear Metal
Found as a wear metal from radiators, oil coolers, or heater cores. It may also act as a contaminant in lubricant systems.

26

Fe

Iron

Iron – Wear Metal
Sourced from liners, water pumps, cylinder blocks, and cylinder heads.

82

Pb

Lead

Lead – Contaminant
A contaminant originating from fuels or solder used in oil coolers and heater cores.

12

Mg

Magnesium

Magnesium – Contaminant
Often results from hard water scaling contamination or as a wear element from cast alloys.

42

Mo

Molybdenum

Molybdenum – Additive
Used to combat cavitation, maximizing metal protection and preventing damage.

15

P

Phosphorus

Phosphorus – Additive
Acts as an anti-cavitation additive and pH buffer, offering protection for aluminum components.

19

K

Potassium

Potassium – Additive
Serves as a pH buffer and anti-corrosion additive.

14

Si

Silicon

Silicon – Additive/Contaminant
Functions as an anti-corrosion and antifoam additive. May also enter as a contaminant from sand, dust, or dirt.

11

Na

Sodium

Sodium – Additive
Provides anti-corrosion protection and forms a protective layer over metal surfaces.

30

Zn

Zinc

Zinc – Contaminant
Introduced as a contaminant from ceramics, sand, or wear from brass components.

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