StoneDDI – Stone Digital Detection Imaging

Advanced device for precise calibration and verification of diffuser stones.

Key Features:

  • Accurate measurement of pore diameter and permeability under controlled air flow conditions.
  • Accommodating cylindrical and spherical designs.
  • High-resolution vision system for precise detection of even the smallest bubbles.
  • Suitable for both ceramic and metal diffusers.
  • Fully compliant with ASTM standards.
Methods:
ASTM, D892, D6082, BS 2000, Part 156, FTM, 791-3211, IP, 146, ISO, 6247

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Introducing the StoneDDI: Diffuser stone calibration and verification system

The Stone Digital Detection Imaging (StoneDDI) device verifies the status of new and in-use diffuser stones. The StoneDDI can calibrate both metal and ceramic cylindrical and spherical diffusers ensuring the stone is within bounds for related testing.
With tightly controlled conditions of airflow, the StoneDDI calculates and determines the pore diameter and permeability.

The StoneDDI operates in a two-test position design to determine the characteristics of the diffuser stone. With a built-in vision system, even the smallest of bubbles are captured for reliable determination of the stone parameters.

This device is fully compliant with ASTM D892, D6082, and E128-99 making it the ideal unit for R&D, QC, and many more applications.

Applications of the StoneDDI Include:
Ceramic spherical diffuser calibration
Metal cylindrical diffuser verification

Key Measuring Parameters:
Pore Diameter: Size in μm
Permeability: Flow in mL/min

The StoneDDI is backed by a comprehensive 1-year warranty, with an option to extend coverage for an additional year upon compliance with the manufacturer’s terms.
For more information or to request a quote, please click here.
For other related devices see the FoamDDI.

Features


ASTM
CompliantASTM Compliant: Fully compliant to both ASTM D892 and D6082

Straighforward OperationStraightforward Operation: 1-2-3 wizard driven software ensures seamless user operation

Multilingual AccessibilityMultilingual Accessibility: Operation and output capabilities in the following languages: English, Spanish, Portuguese, Russian, Chinese (coming soon), French (coming soon)

Reliable AutomationReliable Automation: Completely automated testing procedures from initialization through data analysis

Maximized ThermoregulationMaximized Thermoregulation: 200W IR heating bulb and 70W Peltier cooling system augments temperature management

Dependable ParametersDependable Parameters: Built in mass flow totalizer and option to use cylindrical or
spherical diffusers ensures reliable air flow

Dual Camera ConfigurationDual Camera Configuration: 800 mL foam detection range with vibration proof optics

Optional ModularityOptional Modularity: Optional modular configuration for up to four asynchronous test
positions per logic box

Enhanced Output EfficiencyEnhanced Output Efficiency: Direct ethernet and LIMS connectivity and in unit result
transfer to reports and email

Unbiased
DigitizationUniquely operational VISION algorithm with high confidence edge contrast and straightnessl

Manual and Algorithmic CooperationManual result correction available alongside the predictive analytics

Accessories

The following accessories are recommended for purchase in sequential order (see eStore):

1st Year: VISAYA FOAM-DDI 1000 mL Test Cylinder
Cylindrical Gas Diffuser With Certified
Spherical Gas Diffuser With Certified
PTFE Stopper Complete With Compression Fittings
SS Air Tube (exit air) – D892
4 Position Test Cylinder Rack
PTFE Sealing Washer – D892
Replacement Air Inlet Tube with Integrated Temperature Sensor – Calibrated
2nd Year: FOAM-DDI D892 Test Assembly
Filter, Regulator and Dryer System for FOAM-DDI
Air Supply Pump for FOAM-DDI
Remaining Parts:

Specs

APPLICABLE TEST METHODS ASTM D892, ASTM D6082
OPERATIONAL MODE Pore Diameter, Permeability, or Both
DIFFUSER TYPES Non-metallic Spherical, metallic Cylindrical
DISPLAY UNITS Flow mL/min , Pressure kPa
DETECTION METHOD Patent Pending CCD Digital Detection and Mass Flow Meter over Electronic Pressure Control
PRECISION +/- 0.06L Flow, +/- 0.08 kPa
OPTICAL DESIGN Patented Optical Arrangement
LIGHT SOURCE LED Red (600nm)
MEASURING TIME Operation mode dependent
CALIBRATION Flow, Pressure, and Camera
DISPLAY 10.1” Projective Capacitance Touch (Multi Touch)
OPERATING SYSTEM Modern Embedded Windows 10
INTERFACE Ethernet x2, USB 3.0 x1, USB 2.0 x2, HDMI, VGA Serial, USB Printer, USB Mouse and Keyboard
MEMORY / STORAGE 64 GB SSD Storage
TEMPERATURE RANGE 15° to 35° C
HUMIDITY Up to 85% Non-Condensing
POWER REQUIREMENTS StoneDDI: 110/120VAC, 50/60Hz 3.2A or 220/230 VAC 50/60 Hz 1.6A, IPC Logic Control Box: Auto-switching 90 ~ 264VAC, 47 ~ 63Hz, 280 Watt Power Supply
MATERIALS REQUIREMENTS 40 psi Instrumental Grade air
SPACE REQUIREMENTS 80 mm (3”) on Sides and Back. Sides 1”, Back 6”
DIMENSIONS (W X D X H) MM (INCHES) StoneDDI: 508 x 228 x 635 (20 x 9 x 25”), IPC Logic Control Box: 304 x 254 x 152 (12 x 10 x 6”)
GROSS DIMENSIONS & WEIGHT StoneDDI: Weight 10 Kg. (22 lbs.), 400 x 350 x 530 mm, 15 Kg. (15 x 14 x 21” 35lbs.), IPC Logic Control Box: Weight 3 Kg. (7lbs.) 355 x 355 x 254 mm, 4Kg. (14 x 14 x 10” 10 lbs.)

Video

Downloads

Download our brochure for more details

Configuration

ASTM D892

AYA-10-88605 IPC Logix Box – Controller with Software for FoamDDI. Support for upto 4 FoamDDI Analyzers, 110/240
AYA-15-00050 Air Supply Pump for FoamDDI, 110VAC, 60Hz.
AYA-52-50230 Cylindrical Gas Diffuser. Certified Mott metal cylindrical gas diffuser for use with manual systems and VISAYA FoamDDI
AYA-13-89000 FoamDDI – Air Line Connection Kit. FoamDDI Connection Kit. Consisting of Wye Adapter, 6 feet of tubing, (2) 1/4″ to 1/4″ OD Adapter, tee adapter, 4 position manifold and (2) plugs for unused ports.
AYALYTICAL EXCLUSIVE SERVICES

ISO OEM 17025 Certified

Our Service Center has been ISO Accredited for Competence of Calibration.

AYALYTICAL EXCLUSIVE SERVICES  

1-3 Days Service Turn Around

 

We are please to offer our 1-3-day service turn around from our Ayalytical Service department.

AYALYTICAL EXCLUSIVE SERVICES

Application Support

 

We are pleased to offer our expertise in various disciplines including Physical Properties, Elemental and Compositional.

AYALYTICAL EXCLUSIVE SERVICES

Dedicated Support Lines

 

We are pleased to offer our On-Site trainings and service calls for our Ayalytical partners.