Four-Ball Automatic Test Machine

Methods:
ASTM, D2266, D2596, D2783, D4172, DIN, 51 350 2, 51 350 1, 51 350 4, 51 350 6, IP, 239

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The Four Ball test machine is used to determine the relative wear preventing properties of lubricating fluids and greases in sliding steelonsteel applications, Extreme Pressure properties (EP) and friction behavior. During a four ball wear test a rotating steel ball is pressed against three balls firmly held together and immersed in lubricant under test. The test load, duration, temperature and rotational speed are set on the four ball tester in accordance with standard test methods. In Wear Preventive (WP) tests the average scar diameter on the bottom three balls is reported. The size of the scar shows the ability of the lubricant to prevent wear. A larger diameter indicates poor wear preventive property. While a smaller diameter indicates superior wear preventive property.

Wear scars on each of the bottom three balls are individually measured after a four ball wear test. Users can do this manually using an optical microscope. Those results can be added to the analysis report to complete the final test documents. A digital image analysis can be used to acquire image and measure the scars diameters improving repeatability and reproducibility. The acquired image can be attached to a report of the four ball wear test.

In Extreme Pressure (EP) tests the lubricant is subjected to a load that is increased in specific steps after every run of the four ball test machine. This increased load is continued until the load is reached where the lubricant fails. The failure of the lubricant is indicated by welding of the bottom three balls to the top ball. The load at which welding occurs in the index of extreme pressure property of the lubricant.

The Four Ball Test Machine permits measurements of actual load, RPM and temperature.Frictional torque during the test is also measured. All of these parameters, displayed during thetest, are acquired for displays and analysis, the data can be transferred via USB/LAN Datatransfer.

Features

features__astm compliantFour-Ball Test Machine is fully compliant with ASTM D2266, D2596, D2783, D4172, providing both standard method and refined methodology.

Accessories

The following accessories are recommended for purchase in sequential order (see eStore):

1st Year: No spare parts are required
2nd Year: No spare parts are required
Remaining Parts:

Specs

Available test methods   WEAR PREVENTIVE TEST:
ASTM D2266,  ASTM D4172,  DIN 51350-1
EXTREME PRESSURE 7 WEAR PREVENTIVE TEST:
ASTM D2266, ASTM D4172, ASTM D2596, ASTM D2783, DIN 51350-1, DIN 51350-2, DIN 51350-4, DIN 51350-6
Temperature   WEAR PREVENTIVE TEST: 
Ambient to 100C digitally controlled 
Ambient to 200C digitally controlled (Option)
EXTREME PRESSURE 7 WEAR PREVENTIVE TEST: 
Same as WEAR PREVENTIVE TEST
Load   WEAR PREVENTIVE TEST: 
Pneumatic loading 5 to 100 kgf digitally displayed and controlled via load cell
EXTREME PRESSURE 7 WEAR PREVENTIVE TEST: 
Pneumatic loading 5 to 1000 kgf digitally displayed and controlled via load cell
Speed   WEAR PREVENTIVE TEST:
Variable speed 150-1400 rpm digitally controlled 
EXTREME PRESSURE 7 WEAR PREVENTIVE TEST:
Variable speed 150-2000 rpm digitally controlled 
Test duration   WEAR PREVENTIVE TEST:
1-7200 s digitally controlled
EXTREME PRESSURE 7 WEAR PREVENTIVE TEST:
1-7200 s digitally controlled
Friction measurement (option)   WEAR PREVENTIVE TEST:
Load cell assembly measuring test friction force Friction data digitally acquired coefficient of friction conform to: ASTM D5183 Coefficient of Friction of Lubricants Using the Four-Ball Wear test M/c
EXTREME PRESSURE 7 WEAR PREVENTIVE TEST:
Load cell assembly measuring test friction force Friction data digitally acquired coefficient of friction conform to: ASTM D5183 Coefficient of Friction of Lubricants Using the Four-Ball Wear test M/c
Data analysis (option)   WEAR PREVENTIVE TEST:
Suite on external PC 
EXTREME PRESSURE 7 WEAR PREVENTIVE TEST:
Suite on external PC 
Scar measurement (option)   WEAR PREVENTIVE TEST:
Digital system with CCD camera
EXTREME PRESSURE 7 WEAR PREVENTIVE TEST:
Digital system with CCD camera
Sample type   WEAR PREVENTIVE TEST:
Dry or lubricated (fluids, greases, dry film)
EXTREME PRESSURE 7 WEAR PREVENTIVE TEST:
Dry or lubricated (fluids, greases, dry film)
Power Supply   WEAR PREVENTIVE TEST:
220-240 VAC 50/60 Hz singel phase)
EXTREME PRESSURE 7 WEAR PREVENTIVE TEST:
220-240 VAC 50/60 Hz singel phase
Weight     
Dimensions    

Downlaods

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ISO OEM 17025 Certified

Our Service Center has been ISO Accredited for Competence of Calibration.

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1-3 Days Service Turn Around

 

We are please to offer our 1-3-day service turn around from our Ayalytical Service department.

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Application Support

 

We are pleased to offer our expertise in various disciplines including Physical Properties, Elemental and Compositional.

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Dedicated Support Lines

 

We are pleased to offer our On-Site trainings and service calls for our Ayalytical partners.