CuDDI – Copper Digital Detection Imaging

Specialized and automated copper corrosion detection system.

Key Features:

    • High-resolution detection of copper corrosion rate.
    • Fast and accurate results.
    • User-friendly interface.
    • Portable and durable for field applications.
    • Compliant with different standards.
Methods:
ASTM, D4814, D130, D1838, D4048, D849, D7667, D7671, DIN, 51 759, EN, 2160, 6251, FTM, 791-5325, IP, 112, 154, 227, 411, 611, ISO, 22160, 2160

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Introducing the CuDDI: Fully Automated Copper Corrosion Rating with AI and Optical Precision

The CuDDI standardizes the process of copper strip corrosion testing with unparalleled precision, reliability, and ease of use. The Copper Digital Detection Imaging (CuDDI) device redefines copper corrosion testing by integrating high-resolution camera technology, AI-driven image processing, and algorithms to eliminate manual guesswork and operator bias. CuDDI detects corrosivity levels of products in compliance with ASTM standards and provides a solution for laboratories aiming for efficient and accurate results.

The CuDDI's innovative and patented design combines optical analysis, artificial intelligence, and a unique lightbox to deliver consistent and precise results, reducing subjective interpretation. A four-step algorithm identifies and rates corrosivity, providing digital documentation and classification. Equipped with Ethernet, USB, and HDMI interfaces, CuDDI integrates seamlessly with laboratory information management systems (LIMS), enabling easy data sharing and analysis. A 10.1” LCD touchscreen for enhanced user interaction and an easy-to-use NFX Handle ensure effortless sample handling and operation.

The CuDDI achieves accurate ratings in under 90 seconds, saving time while maintaining reliability. It generates detailed, zoomable images of both sides of copper strips, with a summary table of results, and optional manual overrides for expert verification. With a compact design of 14” x 12” x 11” (36 x 31 x 28 cm), CuDDI is ideal for laboratory environments.

Applications:
Copper strip corrosion analysis in compliance with ASTM D130, D1838, and other related standards.
Quality control in refineries and terminals to ensure sulfur compounds are within acceptable limits.

Key Measuring Parameters:
Copper corrosion testing; Ratings from 1a to 4C.

The CuDDI is backed by a comprehensive 1-year warranty, with an option to extend coverage for an additional year upon compliance with the manufacturer’s terms.
For more information or to request a quote, please click here.
For other related devices explore the CuBA, FeDDI, and AgDDI.

Features

features_removes touch bias-cuddiCuDDI’s improves results over current test sample handling and errors, enables Single-Hand Loading via Copper Strip Slide Holder. Our CuDDI eliminates Fingerprints and Unwanted Markings on Strips.
features_360 viewOur automated CuDDI provides auto recognition of Sides A & B.Our auto Rotation of Strip for full 360 Recording that avaliable to be downloaded.
features_USB_outletAll VISAYA analyzers are equipped with 3+ outlets for direct LIMS Connectivity, USB, Ethernet and HDMI Outputs
features_fully auto touchA high resolution camera with sophisticated optics provides higher precision machining and motors for the rotation and analysis of the copper strips. Copper digital detection imaging is a simplified process requiring minimal steps that effect maximum efficiency allowing you to leave unattended.
features_full automationOur CuDDI dentifies exact levels of corrosiveness present in petroleum products through a 4-step automated vision algorithm and classifi cation process, eliminating operator bias. Results are digitally recorded and are seamlessly integrated with LIMS software.
features__astm compliantCuDDI is fully compliant with ASTM D130, D1838, providing both standard method and refined methodology.
features__touch screenCuDDi’s easy-to-use touch screen driven software provides simplified operation and results access for end users at all levels.
features__simple operatonCuDDi’s 1-2-3 button operation is paired with digital outcome and image logging for an easy interface.
A small footprint of 400x350x530mm at 15 Kg. (15x14x21)
features__multi languageCuDDi has multilingual capabilities for display and print-out formats in the following languages: English, Spanish,
Portuguese, Russian, Chinese (coming soon), French (coming soon)

Accessories

The following accessories are recommended for purchase in sequential order (see eStore):

1st Year: Copper Strip – Extra Thick, Longer Lasting
Copper Strip – Extra Thick, Longer Lasting /with Hanging Hole
Polishing VISE – Holds 6 Strips
Test Tubes, 25-mm x 150-mm, Dozen
Viewing Test Tube, Each
Silicon Carbide Sheets, 150-Grit, 50 Pack
Silicon Carbide Sheets, 240-Grit, 50 Pack
Silicon Carbide Grains/Powder, 150 mesh, 450 grams
ASTM Color Standard (Method Requires Two)
Test Pressure Vessels, For use with Volitale Samples
Test Pressure Vessels, for LPG Samples, Two Valves
2nd Year: Replacement NFX Handle (Integrated Motor)
CuDDI calibration standard. Used as daily QC/Validation and calibration of camera & motor position. Supplied in storage case with certificate valid for one year
Remaining Parts: Solid Block Bath for 4 Test Tubes or 4 Pressure Vessels

Specs

Available Test Methods ASTM D130, D1838
Corrosion Detection Range 1a, to 4C
Display Units Color, ASTM Rating and Strip Size
Detection Method Patent Pending CMOS Digital Detection
Precision +/- 0.25% of Raw Reading
Optical Design Patent Pending Optical Arrangement
Light Source LED, 7,000K
Measuring Time < 30 seconds per side (90 seconds max)
Calibration Vision Calibration with Standard
Display 10.1” Projective Capacitance Touch (Multi Touch)
Interfaces Ethernet x2, USB 3.0 x1, USB 2.0 x4, HDMI, VGA, USB Printer, USB Mouse and Keyboard
Memory / Storage 32 GB SSD Storage
Temperature Range 10° to 35° C
Humidity Up to 85% Non Condensing
Power Auto-switching 90 ~ 264VAC, 47 ~ 63Hz, 280 Watt Power Supply
Space Requirements 80 mm (3”) on Sides and Back
Dimension 350x300x270mm (14x12x11”)
Gross Dimensions & Weight Weight 10 Kg. (22 lbs.)
400x350x530mm, 15 Kg. (15x14x21” 33lbs.)

Videos

Downloads

Download our brochure for more details

Application Notes:

Configuration

ASTM D130

AYA-52-50496 Polishing VISE – Holds 6 Strips
AYA-50-11239 Aluminum Block Bath for 4 Test Tubes or 4 Pressure Vessels
AYA-52-05793 Copper Strip – Extra Thick, Longer Lasting
AYA-51-05789 Viewing Test Tube
AYA-52-05794 Test Pressure Vessels, For use with Volitale Samples,
AYA-52-05798 Silicon Carbide Sheets, 150-Grit
AYA-52-05797 Silicon Carbide Sheets, 240-Grit
AYA-52-50456 Silicon Carbide Grains/Powder, 150 mesh
AYA-51-05788 Test Tubes, 25-mm x 150-mm
AYA-55-05791 ASTM Color Standard (Method Requires Two)

ASTM D1838

AYA-52-50496 Polishing VISE – Holds 6 Strips
AYA-50-11239 Aluminum Block Bath for 4 Test Tubes or 4 Pressure Vessels
AYA-52-50072 Copper Strip – Extra Thick, Longer Lasting /with Hanging Hole
AYA-51-05789 Viewing Test Tube
AYA-52-50061 Test Pressure Vessels, for LPG Samples
AYA-52-05798 Silicon Carbide Sheets, 150-Grit
AYA-52-05797 Silicon Carbide Sheets, 240-Grit
AYA-52-50456 Silicon Carbide Grains/Powder, 150 mesh
AYA-51-05788 Test Tubes, 25-mm x 150-mm
AYA-55-05791 ASTM Color Standard (Method Requires Two)
AYALYTICAL EXCLUSIVE SERVICES

ISO OEM 17025 Certified

Our Service Center has been ISO Accredited for Competence of Calibration.

AYALYTICAL EXCLUSIVE SERVICES  

1-3 Days Service Turn Around

 

We are please to offer our 1-3-day service turn around from our Ayalytical Service department.

AYALYTICAL EXCLUSIVE SERVICES

Application Support

 

We are pleased to offer our expertise in various disciplines including Physical Properties, Elemental and Compositional.

AYALYTICAL EXCLUSIVE SERVICES

Dedicated Support Lines

 

We are pleased to offer our On-Site trainings and service calls for our Ayalytical partners.