CuDDI – Copper Digital Detection Imaging

Specialized and automated copper corrosion detection system.

Key Features:

    • High-resolution detection of copper corrosion rate.
    • Fast and accurate results.
    • User-friendly interface.
    • Portable and durable for field applications.
    • Compliant with different standards.
Methods:
ASTM, D4814, D130, D1838, D4048, D849, D7667, D7671, DIN, 51 759, EN, 2160, 6251, FTM, 791-5325, IP, 112, 154, 227, 411, 611, ISO, 22160, 2160

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Our patented Copper Digital Detection Imaging device (CuDDI) is changing the refinery world by eliminating a vast majority of human error and bias when reading results. Through a 4-step automated vision algorithm and classification process, CuDDI precisely identifies the corrosivity levels adhering to ASTM D130 and D1838 test methods. Its unique vision algorithm and light box records, calculates and displays accurate corrosivity ratings in a matter of seconds. A high-resolution camera with sophisticated optics provides higher precision machining and motors for the rotation of the copper strip. Using a corrosion detection range of 1a through 4C, outcomes are digitally recorded and seamlessly integrate with LIMS software. Prior to CuDDI, no accurate standardized procedures were in place.  The innovation and results CuDDi brings to refining are the new standard for copper detection. Your testing. Refined.

The full CuDDI copper corrosion test method, features and specs can be viewed in the product brochure.

PATENTED

360 Perspective view–  Our automated CuDDI provides auto recognition of Sides A & B.Our auto Rotation of Strip for full 360 Recording that avaliable to be downloaded.

USB outlet– All VISAYA analyzers are equipped with 3+ outlets for direct LIMS Connectivity, USB, Ethernet and HDMI Outputs

Fully Unattended– A high resolution camera with sophisticated optics provides higher precision machining and motors for the rotation and analysis of the copper strips. Copper digital detection imaging is a simplified process requiring minimal steps that effect maximum efficiency allowing you to leave unattended.

Fully Automated- . Our CuDDI dentifies exact levels of corrosiveness present in petroleum products through a 4-step automated vision algorithm and classifi cation process, eliminating operator bias. Results are digitally recorded and are seamlessly integrated with LIMS software.

Features

features_removes touch bias-cuddiCuDDI’s improves results over current test sample handling and errors, enables Single-Hand Loading via Copper Strip Slide Holder. Our CuDDI eliminates Fingerprints and Unwanted Markings on Strips.
features_360 viewOur automated CuDDI provides auto recognition of Sides A & B.Our auto Rotation of Strip for full 360 Recording that avaliable to be downloaded.
features_USB_outletAll VISAYA analyzers are equipped with 3+ outlets for direct LIMS Connectivity, USB, Ethernet and HDMI Outputs
features_fully auto touchA high resolution camera with sophisticated optics provides higher precision machining and motors for the rotation and analysis of the copper strips. Copper digital detection imaging is a simplified process requiring minimal steps that effect maximum efficiency allowing you to leave unattended.
features_full automationOur CuDDI dentifies exact levels of corrosiveness present in petroleum products through a 4-step automated vision algorithm and classifi cation process, eliminating operator bias. Results are digitally recorded and are seamlessly integrated with LIMS software.
features__astm compliantCuDDI is fully compliant with ASTM D130, D1838, providing both standard method and refined methodology.
features__touch screenCuDDi’s easy-to-use touch screen driven software provides simplified operation and results access for end users at all levels.
features__simple operatonCuDDi’s 1-2-3 button operation is paired with digital outcome and image logging for an easy interface.
A small footprint of 400x350x530mm at 15 Kg. (15x14x21)
features__multi languageCuDDi has multilingual capabilities for display and print-out formats in the following languages: English, Spanish,
Portuguese, Russian, Chinese (coming soon), French (coming soon)

Accessories

The following accessories are recommended for purchase in sequential order (see eStore):

1st Year: Copper Strip – Extra Thick, Longer Lasting
Copper Strip – Extra Thick, Longer Lasting /with Hanging Hole
Polishing VISE – Holds 6 Strips
Test Tubes, 25-mm x 150-mm, Dozen
Viewing Test Tube, Each
Silicon Carbide Sheets, 150-Grit, 50 Pack
Silicon Carbide Sheets, 240-Grit, 50 Pack
Silicon Carbide Grains/Powder, 150 mesh, 450 grams
ASTM Color Standard (Method Requires Two)
Test Pressure Vessels, For use with Volitale Samples
Test Pressure Vessels, for LPG Samples, Two Valves
2nd Year: Replacement NFX Handle (Integrated Motor)
CuDDI calibration standard. Used as daily QC/Validation and calibration of camera & motor position. Supplied in storage case with certificate valid for one year
Remaining Parts: Solid Block Bath for 4 Test Tubes or 4 Pressure Vessels

Specs

Available Test Methods ASTM D130, D1838
Corrosion Detection Range 1a, to 4C
Display Units Color, ASTM Rating and Strip Size
Detection Method Patent Pending CMOS Digital Detection
Precision +/- 0.25% of Raw Reading
Optical Design Patent Pending Optical Arrangement
Light Source LED, 7,000K
Measuring Time < 30 seconds per side (90 seconds max)
Calibration Vision Calibration with Standard
Display 10.1” Projective Capacitance Touch (Multi Touch)
Interfaces Ethernet x2, USB 3.0 x1, USB 2.0 x4, HDMI, VGA, USB Printer, USB Mouse and Keyboard
Memory / Storage 32 GB SSD Storage
Temperature Range 10° to 35° C
Humidity Up to 85% Non Condensing
Power Auto-switching 90 ~ 264VAC, 47 ~ 63Hz, 280 Watt Power Supply
Space Requirements 80 mm (3”) on Sides and Back
Dimension 350x300x270mm (14x12x11”)
Gross Dimensions & Weight Weight 10 Kg. (22 lbs.)
400x350x530mm, 15 Kg. (15x14x21” 33lbs.)

Videos

Downloads

Download our brochure for more details

Application Notes:

Configuration

ASTM D130

AYA-52-50496 Polishing VISE – Holds 6 Strips
AYA-50-11239 Aluminum Block Bath for 4 Test Tubes or 4 Pressure Vessels
AYA-52-05793 Copper Strip – Extra Thick, Longer Lasting
AYA-51-05789 Viewing Test Tube
AYA-52-05794 Test Pressure Vessels, For use with Volitale Samples,
AYA-52-05798 Silicon Carbide Sheets, 150-Grit
AYA-52-05797 Silicon Carbide Sheets, 240-Grit
AYA-52-50456 Silicon Carbide Grains/Powder, 150 mesh
AYA-51-05788 Test Tubes, 25-mm x 150-mm
AYA-55-05791 ASTM Color Standard (Method Requires Two)

ASTM D1838

AYA-52-50496 Polishing VISE – Holds 6 Strips
AYA-50-11239 Aluminum Block Bath for 4 Test Tubes or 4 Pressure Vessels
AYA-52-50072 Copper Strip – Extra Thick, Longer Lasting /with Hanging Hole
AYA-51-05789 Viewing Test Tube
AYA-52-50061 Test Pressure Vessels, for LPG Samples
AYA-52-05798 Silicon Carbide Sheets, 150-Grit
AYA-52-05797 Silicon Carbide Sheets, 240-Grit
AYA-52-50456 Silicon Carbide Grains/Powder, 150 mesh
AYA-51-05788 Test Tubes, 25-mm x 150-mm
AYA-55-05791 ASTM Color Standard (Method Requires Two)
AYALYTICAL EXCLUSIVE SERVICES

ISO OEM 17025 Certified

Our Service Center has been ISO Accredited for Competence of Calibration.

AYALYTICAL EXCLUSIVE SERVICES  

1-3 Days Service Turn Around

 

We are please to offer our 1-3-day service turn around from our Ayalytical Service department.

AYALYTICAL EXCLUSIVE SERVICES

Application Support

 

We are pleased to offer our expertise in various disciplines including Physical Properties, Elemental and Compositional.

AYALYTICAL EXCLUSIVE SERVICES

Dedicated Support Lines

 

We are pleased to offer our On-Site trainings and service calls for our Ayalytical partners.