FeDDI – Iron Digital Detection Imaging

Advanced system for detecting iron and rust particles.

Key Features:

  • Sensitive detection for iron and rust particles.
  • Quick and reliable analysis.
  • Easy-to-use interface with data storage.
  • Suitable for various environmental conditions.
  • Compliant with different standards.
Methods:
ASTM, D665, D7548, IP, 135, ISO, 7120, JIS, K2510, NACE, TM-01-72

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Introducing the FeDDI: Automated Iron Corrosion Analysis for Reliable Results

The Iron Digital Detection Imaging (FeDDI) sets a new benchmark in corrosion testing by combining cutting-edge technology with ease of use. The problem that laboratories often face when testing iron bullets in compliance with ASTM and NACE standards is that they tend to over-rate the samples by considering the entire corrosion cluster as a corroded area, which is inaccurate. Within those areas, some parts are not corroded. The FeDDI system can detect and show corrosion results in percentage with an accuracy of ±0.01%. Additionally, at lower ratings of A and B, manually counting the corroded area is a tedious task, but FeDDI performs this process automatically and efficiently. Its bias-free operation ensures consistent, and reliable results, making it an essential tool for laboratories and industries focused on quality control and compliance. By utilizing advanced optics and algorithms, FeDDI revolutionizes iron corrosion testing.

Designed to comply with ASTM D665, ASTM D7548, and NACE TM0172 standards, FeDDI eliminates subjective visual assessments with a high-resolution camera and fully automated process. In less than 6 minutes, 546 photos of the sample will be gathered to create an image with a pixel size of 2.8 million. A four-step algorithm identifies and rates corrosivity, providing digital documentation and classification.

Equipped with Ethernet, USB, and HDMI interfaces, FeDDI integrates seamlessly with laboratory information management systems (LIMS), enabling easy data sharing and analysis. A 10.1” LCD touchscreen for enhanced user interaction, and an easy-to-use NFX Handle ensures effortless sample handling and operation. The FeDDI achieves accurate ratings in under 6 minutes, saving time while maintaining reliability. It generates detailed, comprehensive 360° zoomable images of all sides of the bullet-shape sample, with a summary table of results, and optional manual overrides for expert verification. With a compact design of 14” x 12” x 11” (36 x 31 x 28 cm), FeDDI is ideal for laboratory environments.

Applications:
Corrosion analysis in steel pipelines, tanks, and industrial equipment.
Verification of inhibiting oils and lubricants in machinery and petroleum industries.

Key Measuring Parameters:
Iron corrosion ratings from A to E.
Corrosion detection from 0 to 100% with a precision of ±0.01%.

The FeDDI is backed by a comprehensive 1-year warranty, with an option to extend coverage for an additional year upon compliance with the manufacturer’s terms.
For more information or to request a quote, please click here.
For other related devices explore the Automated NACE Testing Apparatus (ANA) and Automated NACE Polisher for comprehensive analytical solutions.

Features

features_removes touch bias-cuddiFeDDI improves results over current test sample handling and errors,• Enables Single-Hand Loading via Two Part Holder and Clip. Our FeDDI eliminates Fingerprints and Unwanted Markings on Strips.
features_360 viewOur automated FeDDI provides auto recognition of Sides A & B.Our auto Rotation of Strip for full 360 Recording that avaliable to be downloaded.
features_USB_outletAll VISAYA analyzers are equipped with 3+ outlets for direct LIMS Connectivity, USB, Ethernet and HDMI Outputs
features_fully auto touchA high resolution camera with sophisticated optics provides higher precision machining and motors for the rotation and analysis of the copper strips. Copper digital detection imaging is a simplified process requiring minimal steps that effect maximum efficiency allowing you to leave unattended.
features_full automationOur FeDDI dentifies exact levels of corrosiveness present in petroleum products through a 4-step automated vision algorithm and classification process, eliminating operator bias. Results are digitally recorded and are seamlessly integrated with LIMS software.
features__astm compliantFeDDI is fully compliant with ASTM D665, D7548, providing both standard method and refined methodology.
features__touch screenFeDDi’s easy-to-use touch screen driven software provides simplified operation and results access for end users at all levels.
features__simple operatonFeDDi’s 1-2-3 button operation is paired with digital outcome and image logging for an easy interface.
A small footprint of 400x350x530mm at 15 Kg. (15x14x21)
features__multi languageFeDDi has multilingual capabilities for display and print-out formats in the following languages: English, Spanish,
Portuguese, Russian, Chinese (coming soon), French (coming soon)

Accessories

The following accessories are recommended for purchase in sequential order (see eStore):

1st Year: Polishing device with chuck (specify voltage)
Steel test specimen for D665, NACE, each
400 mL beaker for D665, D3603, D5534, each (no baffle)
400 mL beaker for NACE test, each (with baffle)
2 Part PTFE holder for use with NFX Handle.
150 grit silicon carbide paper, 50 sheets
240 grit silicon carbide paper, 50 sheets
FeDDI calibration standard. Made out of SS and two zones for high and low
level corrosion verification. Can be used as a daily QC/Validation or for
calibration of camera, size detection and motor position. Supplied in storage
case with certificate valid for one year.
2nd Year: Beaker cover (PMMA) for D665, NACE, each
Replacement NFX Handle (Integrated Motor)
Replacement Glass Overlay – VISAYA
Replacement Power Board – Universal Input
Replacement Z-Drive – Supplied with Camera Mount
Remaining Parts:

Specs

Available Test Methods ASTM D665, ASTM D7548, IP 135, ISO 7120, JIS K2510, NACE TM-01-72,
Corrosion Detection Range Corrosion Coverage 0.01mm to 100%
Display Units Corrosion %, Specimen Size & Rating
Detection Method CCD Digital Detection with FeDDI Algorithm
Precision +/- 0.01% of Raw Reading
Dimension +/- 0.085mm of Height & Width
Pixel Size 0.035mm per Pixel
Optical Design Patent Pending Optical Arrangement
Light Source LED, 4250K, > 90 CRI (Color Reproducibility Index)
Measuring Time 4 minutes
Calibration Vision with Standard
Display 10.1” Projective Capacitance Touch (Multi Touch)
Interfaces Ethernet x1, USB 2.0 x1, USB 3.0 x1, USB Printer, USB Mouse and Keyboard
Memory / Storage 128 GB SSD Storage
Temperature Range 10° to 35° C
Humidity Up to 85% Non Condensing
Power Auto-switching 90 ~ 264VAC, 47 ~ 63Hz, 280 Watt Power Supply
Space Requirements 80 mm (3”) on Sides and Back
Dimension 350x300x270mm (14x12x11”)
Gross Dimensions & Weight Weight 10 Kg. (22 lbs.)
400x350x530mm, 15 Kg. (15x14x21” 33lbs.)

Videos

Downloads

Download our brochure for more details

Configuration

ASTM D665

AYA-10-88615 Polishing device with chuck
AYA-52-50427 Steel test specimen for D665, NACE
AYA-10-88611 ANA – Automated Single Position D665/NACE Bath with Top Mount Mixer
AYA-13-88910 Beaker Cover / Puck for 665 Test, Black
AYA-13-88613 Top Mout Mixer Stirrer / Material SS 304
AYA-51-50423 400 mL beaker for D665, D3603, D5534, each
AYA-51-50424 400 mL beaker for NACE test
AYA-52-50428 Teflon holder (PTFE) for D665/NACE specimen
AYA-52-05798 Silicon Carbide Sheets, 150-Grit
AYA-52-05797 Silicon Carbide Sheets, 240-Grit
AYA-15-00025 FeDDI calibration standard
AYALYTICAL EXCLUSIVE SERVICES

ISO OEM 17025 Certified

Our Service Center has been ISO Accredited for Competence of Calibration.

AYALYTICAL EXCLUSIVE SERVICES  

1-3 Days Service Turn Around

 

We are please to offer our 1-3-day service turn around from our Ayalytical Service department.

AYALYTICAL EXCLUSIVE SERVICES

Application Support

 

We are pleased to offer our expertise in various disciplines including Physical Properties, Elemental and Compositional.

AYALYTICAL EXCLUSIVE SERVICES

Dedicated Support Lines

 

We are pleased to offer our On-Site trainings and service calls for our Ayalytical partners.